Companies Lose Thousands Of Dollars Sticking With Old-Fashioned Alignment Methods Why?


Were would we be without good welding tools?

Many of today’s products would just not be available, for one. The ones we have? Their quality would be lessened and they certainly wouldn’t last as long. This is the knowledge you take with you to every project: the inherent value you provide to countless industries as an engineer, welder and maintenance technician. It only makes sense to extend this value to your pipe weld purging systems. Your purge equipment need to be constantly up-to-date if they’re to continue raising the bar.

Here are a few tips for looking after your pipe weld purging systems and MRI tools working as intended.

The welding industry is always in need of more skilled, hard-working engineers. According to data provided by the U.S. Bureau Of Labor Statistics, employment for welders, cutters, brazers and solderers is projected to reach an impressive 410,000 by the time 2024 arrives. The American Welding Society has a slightly different figure, however, stating there are more than 500,000 welders employed in the United States. Now is a good time to brush up on your knowledge of pipe weld purging systems and pipe alignment clamps.

It’s thought thousands of dollars in labor are lost every single year by companies continuing to use old-fashioned methods to fit their pipes and fittings. While cutting corners can seem savvy in the short-term, it spells nothing but disaster in the long-term. It puts equipment at risk for breaking down earlier, runs the risk of inferior product and can even put employees in danger. There are five different types of alignment clamps available on the market today, all designed to cover each minute aspect of pipe and fitting alignment.

There are also two basic types of clamps for lifting sheet metal. You have your horizontal plate clamps and your vertical plate clamps, both of which need to be swapped as necessary to maintain the highest possible quality. Manufacturing today accounts for two out of three welding jobs, with electric cars in particularly high demand thanks to the increasing expense of more traditional vehicle models. Another study estimated more than 50% of products made in the United States require welding at some point.

Your tools will also vary depending on the materials you’re handling and repairing. Beryllium copper is the hardest and strongest of any copper alloy, with a tensile strength of anywhere from 1280 to 1480 MPa. Non-magnetic titanium is also widely considered to be 100% safe for use with bio-medical and diagnostic imaging machines, such as MRIs. Your non sparking tools for welding are designed not just to get the job done, but to protect the machines and ensure they can last as long as possible without being replaced. It’s better to spend a little money now on better suppliers for non sparking tools than face a malfunction later.

From home improvement to manufacturing plants, welding is a necessary part of everyday American life. The demand for welders, solderers and brazers is going to keep increasing, meaning your equipment needs to keep pace. Your purge monitors and alignment clamps are going to see more use more often, running the risk of a minor crack or leak that could cost you. Thankfully, much of this can be avoided by keeping these tips in mind. Match your materials well, keep an eye for any warning signs and you should do just fine.

Is your material handling equipment up to par? Give it another check this year and see how you can save money without sacrificing quality.

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